Polyethylene foam sheet(film), also named as pearl cotton,is a kindof new-type packing material with the features of dampproof,shockproof,sound insolation,heat preservation and good plasticity.It is an ideal substitute of traditional packing materials and used widely in the packing of electronic product, commodity, glass, pottery, electrical household appliances, spraying, furniture, hardware product,toy,etc.
Our Automatic EPE Foam Sheet Extrusion Machine (pearl cotton extrusion machine) is a high-performance industrial production line, designed for bulk manufacturing of eco-friendly polyethylene foam sheet (EPE foam sheet) — the ideal alternative to traditional packaging materials. Using LDPE as the core raw material, this EPE foam sheet production line produces foam sheets with outstanding dampproof, shockproof, sound insulation, heat preservation and high plasticity properties. Built for industrial manufacturers, packaging solution providers and bulk production factories, it delivers stable, continuous high-yield production to meet large-scale processing demands.
Core Advantages
Precision Extrusion & Temperature Control
Equipped with a 55:1 L/D ratio screw with independent heating zones, our PE foam sheet making machine achieves precise heating and curing control, paired with variable frequency drive for stepless speed regulation, ensuring easy operation and stable long-term extrusion. Digital mold pressure control and a septum pressure gauge guarantee consistent sheet quality across every batch.
High Material Saving & Efficiency
The hydraulic automatic screen exchange system on the machine head greatly reduces downtime and raw material waste, cutting material loss by around 30% versus conventional equipment. The optimized screw structure boosts plasticizing efficiency, enabling this high efficiency EPE foam extruder to reach a maximum capacity of 600kg/h for large-scale production.
Fully Automatic Intelligent Operation
The integrated automatic overturning winder has a precision meter counter for pre-set length control, with adjustable winding width to adapt to diverse specifications. The whole line realizes fully automatic production from feeding to winding, cutting labor input and lifting production efficiency for industrial clients.
Stable Cooling & Reliable Performance
Adopting a circulating water cooling system (compatible with water towers or chillers), the equipment maintains constant production temperature for stable foaming and forming quality. Core electrical components are sourced from world-renowned brands including Siemens, Mitsubishi, Schneider and ABB, ensuring long-term stable operation with low failure rates.
Technical Specifications
Model
Unit
HX-EPE105
HX-EPE120
HX-EPE135
HX-EPE150
HX-EPE180
HX-EPE200
HX-EPE220
Screw Diameter L/D
105/55:1
120/55:1
135/55:1
150/55:1
180/55:1
200/55:1
220/55:1
Foam Rate
20-48
20-48
20-48
20-48
20-48
20-48
20-48
Width Of Product
mm
1000-1800
1000-2000
1000-2000
1000-2000
1000-2000
1000-2000
1000-2000
Thickness Of Product
mm
0.5-6.5
0.8-8
1-10
1-12
2-16
3-18
4-20
Cooling Method
Water Cooling
Capacity
kg/h
80-120
120-200
160-250
180-230
240-300
380-450
450-600
Overall Size
m
23×2.3×2.2
25×2.3×2.2
28×2.3×2.2
30×2.3×2.2
32×2.3×2.2
38×2.8×3.8
40×2.8×3.8
Total Weight(approx)
T
7
9
10
12
15
18
20
The device model can be customized according to the requirements.
Production Process
The EPE foam sheet making machine follows a fully automated continuous flow: raw material (LDPE, talc powder, GMS, butane) feeding → screw extrusion & plasticizing → high-temperature high-pressure foaming → die head sheet molding → circulating water cooling & shaping → traction & flattening → fixed-length automatic winding → finished product. The whole process is closed-loop controlled for stable product performance and consistent batch quality.
Applications
EPE foam sheets from our automatic EPE foam sheet extrusion line are widely used across industrial sectors: electronic product packaging, household appliance packaging, glass & ceramic protection, furniture & hardware packaging, toy & gift packaging, daily commodity packaging, and building insulation. It is the core equipment for packaging material manufacturers and downstream processing enterprises.
Customization Services
We provide full customization solutions for industrial bulk procurement clients, including adjustable output capacity, product width/thickness range, voltage adaptation, core component brand selection, equipment color and size customization. Our technical team will tailor equipment parameters to perfectly match your factory's production needs and workshop layout.
Why Choose HEXING
As a professional foam machinery manufacturer with over 20 years of R&D and production experience, we hold independent import and export rights to serve global industrial buyers directly. We implement strict full-process quality control, with a core technical team at the leadership level, ensuring every unit passes rigorous factory testing before delivery. We offer a 12-month free warranty after installation and commissioning, plus lifetime free technical consultation and phone support, with on-site service available worldwide.
FAQs
What preparations do we need for equipment installation?
You need to prepare raw materials (LDPE, talc powder, GMS, butane), a standard workshop, water supply line, power line, and compressed air system. We will provide a professional workshop layout drawing based on your site.
What payment terms do you accept?
We accept 30% or 50% T/T deposit before production, full balance before shipment. We support trade terms including FOB, CIF, CFR, CIP, EXW, and irrevocable L/C for bulk orders.
Can you customize the equipment for our specific production needs?
Yes, we can adjust all core parameters, including output, product specifications, voltage, component brands and more, to fully adapt to your factory's production requirements.
What is your after-sales warranty policy?
We provide a 12-month free warranty after installation and commissioning. For lifetime maintenance, we only charge for replacement parts, with free lifelong technical support.
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Tel : +86-535-8586633 / + 86-150-54535180 Email : helenluan@lk-hexing.com Address : North of yanglan, zhuyouguan town, longkou city, shandong province.
