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Model | Unit | HXPS-ZL150 | HXPS-ZL250 | HXPS-ZL350 | HXPS-ZL500 |
Capacity | Kg/h | 150 | 250 | 350 | 500 |
Applicable material | Ps foam box, ps foam sheet, ps foam board, ps foam food container etc. | ||||
The device capacity can be customized according to the requirements. |
The Ps Recycling Machine is a comprehensive solution for recycling waste polystyrene (PS) materials, including foam packaging, disposable cutlery, and industrial scraps. This machine transforms waste PS into reusable pellets or flakes, reducing environmental pollution and saving raw material costs. The recycling process involves four main stages: shredding, washing, drying, and melting/extrusion.
First, the waste PS is fed into the shredder, where it is dividing into small pieces (typically 10-20mm in size). The shredded material then moves to the washing tank, where contaminants such as dirt, labels, and adhesives are removed through mechanical agitation and detergent washing. After washing, the PS pieces are dried in a thermal dryer to reduce moisture content to below 1%. Finally, the dried material is fed into an extruder, where it is melted, filtered, and pelletized into high-quality recycled PS pellets.
The machine can handle both expanded polystyrene (EPS) and general purpose polystyrene (GPPS), making it suitable for a wide range of waste PS sources.
High Recycling Efficiency: The machine can achieve a recycling rate of over 95%, converting waste PS into reusable materials with minimal loss.
Contamination Resistance: The advanced washing system, equipped with multiple filtration stages, effectively removes stubborn contaminants, ensuring the purity of recycled pellets.
Energy-Saving Design: The shredder uses a low-speed, high-torque motor to reduce noise and energy consumption, while the dryer utilizes waste heat from the extruder to lower energy costs.
Modular Construction: The machine is composed of independent modules (shredder, washer, dryer, extruder), which can be easily customized or upgraded according to specific recycling needs.
Environmental Compliance: The entire process is designed to meet strict environmental standards, with built-in dust collection and wastewater treatment systems to minimize emissions and pollution.
Plastic Recycling Plants: The Ps Recycling Machine is an essential component for large-scale recycling facilities, enabling them to process bulk waste PS and produce valuable recycled materials.
Packaging Industries: Companies that generate significant amounts of PS foam packaging waste can use this machine to recycle their own waste, reducing disposal costs and promoting sustainability.
Manufacturing Facilities: It is also suitable for recycling industrial PS scraps, such as injection-molded parts and extruded profiles, back into reusable pellets for production.
Municipal Waste Management: Local governments can use this machine in waste treatment plants to recycle post-consumer PS waste, contributing to circular economy initiatives.
Q: Can the machine handle wet or contaminated PS waste?
A: Yes, the washing system is designed to handle wet and dirty materials, but heavily contaminated waste (e.g., with food residue) may require pre-treatment to improve recycling efficiency.
Q: What is the melt index of the recycled PS pellets?
A: The melt index can be adjusted by controlling the extrusion temperature and screw speed, typically ranging from 2 to 8 g/10min, suitable for most injection molding and extrusion applications.
Q: How much power does the machine consume per ton of recycled PS?
A: The energy consumption is approximately 300-400 kWh per ton, depending on the type and contamination level of the waste material.
Q: What is the minimum capacity of the Ps Recycling Machine?
A: The standard model has a capacity of 100 kg/h, while larger industrial models can process up to 1000 kg/h or more, customized to meet specific production requirements.
Model | Unit | HXPS-ZL150 | HXPS-ZL250 | HXPS-ZL350 | HXPS-ZL500 |
Capacity | Kg/h | 150 | 250 | 350 | 500 |
Applicable material | Ps foam box, ps foam sheet, ps foam board, ps foam food container etc. | ||||
The device capacity can be customized according to the requirements. |
The Ps Recycling Machine is a comprehensive solution for recycling waste polystyrene (PS) materials, including foam packaging, disposable cutlery, and industrial scraps. This machine transforms waste PS into reusable pellets or flakes, reducing environmental pollution and saving raw material costs. The recycling process involves four main stages: shredding, washing, drying, and melting/extrusion.
First, the waste PS is fed into the shredder, where it is dividing into small pieces (typically 10-20mm in size). The shredded material then moves to the washing tank, where contaminants such as dirt, labels, and adhesives are removed through mechanical agitation and detergent washing. After washing, the PS pieces are dried in a thermal dryer to reduce moisture content to below 1%. Finally, the dried material is fed into an extruder, where it is melted, filtered, and pelletized into high-quality recycled PS pellets.
The machine can handle both expanded polystyrene (EPS) and general purpose polystyrene (GPPS), making it suitable for a wide range of waste PS sources.
High Recycling Efficiency: The machine can achieve a recycling rate of over 95%, converting waste PS into reusable materials with minimal loss.
Contamination Resistance: The advanced washing system, equipped with multiple filtration stages, effectively removes stubborn contaminants, ensuring the purity of recycled pellets.
Energy-Saving Design: The shredder uses a low-speed, high-torque motor to reduce noise and energy consumption, while the dryer utilizes waste heat from the extruder to lower energy costs.
Modular Construction: The machine is composed of independent modules (shredder, washer, dryer, extruder), which can be easily customized or upgraded according to specific recycling needs.
Environmental Compliance: The entire process is designed to meet strict environmental standards, with built-in dust collection and wastewater treatment systems to minimize emissions and pollution.
Plastic Recycling Plants: The Ps Recycling Machine is an essential component for large-scale recycling facilities, enabling them to process bulk waste PS and produce valuable recycled materials.
Packaging Industries: Companies that generate significant amounts of PS foam packaging waste can use this machine to recycle their own waste, reducing disposal costs and promoting sustainability.
Manufacturing Facilities: It is also suitable for recycling industrial PS scraps, such as injection-molded parts and extruded profiles, back into reusable pellets for production.
Municipal Waste Management: Local governments can use this machine in waste treatment plants to recycle post-consumer PS waste, contributing to circular economy initiatives.
Q: Can the machine handle wet or contaminated PS waste?
A: Yes, the washing system is designed to handle wet and dirty materials, but heavily contaminated waste (e.g., with food residue) may require pre-treatment to improve recycling efficiency.
Q: What is the melt index of the recycled PS pellets?
A: The melt index can be adjusted by controlling the extrusion temperature and screw speed, typically ranging from 2 to 8 g/10min, suitable for most injection molding and extrusion applications.
Q: How much power does the machine consume per ton of recycled PS?
A: The energy consumption is approximately 300-400 kWh per ton, depending on the type and contamination level of the waste material.
Q: What is the minimum capacity of the Ps Recycling Machine?
A: The standard model has a capacity of 100 kg/h, while larger industrial models can process up to 1000 kg/h or more, customized to meet specific production requirements.