Expandable Polyethylene Foam Sheet Extrusion Extruder Producing Line
50 Reviews
EPE because of its soft texture and good shock absorption, this product has become a popular new type of flexible packaging material in the market. It has better performance than traditional materials, with lower cost, higher grade, beautiful appearance, and better effect. It is widely used in the packaging of home appliances, glass ceramics, precision electronic instruments, meters, furniture, shoes and hats, electronics, daily necessities, spray coating, hardware products, toys and other products.
Our HX-EPE Series Expandable Polyethylene Foam Sheet Extrusion Line is a professional single-stage physical foaming extrusion system, engineered with a large length-diameter ratio screw design for continuous high-volume production of EPE (pearl cotton) foam sheets. Using low-density polyethylene (LDPE) as the core raw material, this EPE foam sheet production line is recognized as the industry’s ideal physical PE forming solution, with stable performance, wide foaming ratio range, high automation and exceptional reliability. It is the core production equipment for manufacturers specializing in EPE foam material production, supporting mass production of high-quality foam sheets for diverse industrial applications.
Core Advantages
High-Efficiency Physical Foaming System
At the heart of this PE foam sheet extruder machine is an optimized single-screw extrusion system with a 55:1 length-diameter ratio, supporting a foaming ratio range of 20× to 48×. It delivers uniform plasticization and consistent foaming performance, ensuring stable foam sheet density and quality across continuous high-volume production, with a maximum capacity of up to 600kg/h for large-scale operations.
Precise Process Control & Low Material Waste
Equipped with an independent multi-zone heating system, digital pressure control and a hydraulic automatic screen changer, this expandable polyethylene extrusion equipment reduces material waste by up to 30% compared to standard models. The precision temperature control system ensures stable curing and forming, while digital pressure monitoring guarantees consistent sheet surface quality and dimensional accuracy.
Energy-Saving & Reliable Cooling Design
The line adopts an efficient circulating water cooling system (compatible with water towers or industrial chillers), with an optimized heat exchange structure to reduce energy consumption while ensuring rapid and uniform cooling of extruded foam sheets. This design improves production efficiency, lowers defective rates, and reduces long-term operating costs for industrial production facilities.
High Automation & Flexible Operation
Featuring variable frequency speed regulation, an automatic overturning winder with pre-set meter counting, and adjustable winding width, the line realizes fully automated production from raw material feeding to final sheet winding. The intuitive control interface simplifies operation, reduces reliance on skilled labor, and allows for easy adjustment of production parameters to meet diverse product specifications.
Technical Specifications
Model
Unit
HX-EPE105
HX-EPE120
HX-EPE135
HX-EPE150
HX-EPE180
HX-EPE200
HX-EPE220
Screw Diameter L/D
105/55:1
120/55:1
135/55:1
150/55:1
180/55:1
200/55:1
220/55:1
Foam Rate
20-48
20-48
20-48
20-48
20-48
20-48
20-48
Width Of Product
mm
1000-1800
1000-2000
1000-2000
1000-2000
1000-2000
1000-2000
1000-2000
Thickness Of Product
mm
0.5-6.5
0.8-8
1-10
1-12
2-16
3-18
4-20
Cooling Method
Water Cooling
Capacity
kg/h
80-120
120-200
160-250
180-230
240-300
380-450
450-600
Overall Size
m
23×2.3×2.2
25×2.3×2.2
28×2.3×2.2
30×2.3×2.2
32×2.3×2.2
38×2.8×3.8
40×2.8×3.8
Total Weight(approx)
T
7
9
10
12
15
18
20
The device model can be customized according to the requirements.
Production Process
Our EPE foam sheet extruder production line follows a fully automated, continuous workflow for consistent high-quality output:
Raw Material Feeding & Mixing: LDPE resin and functional additives (talc powder, GMS, foaming agent) are accurately metered and mixed per the formula.
Extrusion & Plasticization: The mixed material is fed into the single-screw extruder, with multi-zone independent heating for uniform plasticization.
Physical Foaming & Extrusion: Foaming agent is injected into the melt, with precise pressure control for uniform foaming and continuous sheet extrusion.
Cooling & Shaping: Extruded foam sheets are rapidly and evenly cooled via the circulating water system to fix structure and dimensions.
Winding & Finishing: Finished foam sheets are automatically wound by the overturning winder, with pre-set length counting and adjustable winding width.
Applications
This high-performance plastic foam sheet extrusion line produces EPE foam materials for diverse industrial sectors:
Home Appliance & Glass Packaging: Manufacturing shockproof foam sheets for home appliances, glass ceramics and fragile product packaging.
Precision Electronics & Instrumentation: Producing anti-static and shock-absorbing foam for precision electronic components, measuring instruments and sensitive equipment.
Furniture & Footwear: Fabricating foam materials for furniture packaging, shoe lining, hat padding and daily necessities.
Hardware & Toy Manufacturing: Making protective foam packaging for hardware products, children’s toys and sports equipment.
Construction & Decoration: Producing thermal insulation, soundproofing and buffer foam materials for building and decoration projects.
Customization Services
We provide end-to-end customization solutions for our Expandable Polyethylene Foam Sheet Extrusion Line to match your unique production needs. Our engineering team can adjust core parameters including screw specifications, production capacity, product width/thickness range, voltage standards and component brand configurations. We also offer custom workshop layout design, auxiliary equipment matching and formula optimization services to help you build a production line fully aligned with your facility’s operational goals.
Why Choose HEXING
As a professional plastic machinery manufacturer with over 20 years of industry experience, HEXING specializes in R&D and production of high-performance foam extrusion equipment. We have a complete quality control system, with every production line undergoing strict performance testing before delivery. Our equipment uses core components from world-leading brands including MITSUBISHI, DELTA, ABB and CHNT, ensuring long-term stable operation in high-volume production environments. We provide comprehensive pre-sales consultation, on-site installation and commissioning guidance, 12 months of warranty service, and lifetime free technical support to maximize your production efficiency and minimize downtime.
FAQs
What raw materials are required to run this EPE foam sheet extrusion line?
The core raw material is low-density polyethylene (LDPE), with supplementary materials including talc powder, GMS and butane foaming agent. We provide full formula and raw material procurement guidance after order confirmation.
Can you customize the extrusion line according to our workshop size and production needs?
Yes. We fully customize the line’s dimensions, production capacity and product specifications to fit your workshop space, and provide free professional workshop layout drawings.
What is the warranty period for the extrusion line?
We provide a 12-month warranty after on-site installation and commissioning, with lifetime free remote technical support and paid on-site maintenance services as needed.
What is the delivery time for the equipment?
Delivery time is determined by order quantity and customization requirements. We arrange production immediately upon receipt of your deposit, with standard delivery within 30-45 days for non-customized models.
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Tel : +86-535-8586633 / + 86-150-54535180 Email : helenluan@lk-hexing.com Address : North of yanglan, zhuyouguan town, longkou city, shandong province.
