EPE foaming machine mainly used to produce EPE sheet, after thawing the LDPE resin mixed with butane gas, talcum powder, anti-shrinkage agents and other agents through the extruder and foaming from the die and die lip, then after setting ring fixed to the sheet size, the final product take-up by the roller.
HEXING’s Foamed Polyethylene Mattress Sheet Making Machine (also named EPE foam sheet production line) is a professional extrusion solution tailored for industrial manufacturing enterprises specializing in polyethylene foam products. This advanced PE foam sheet extruder processes LDPE resin blended with butane foaming agent, talcum powder, anti-shrinkage agents and other additives, to produce high-quality EPE foam sheets with uniform foaming, stable performance and customizable specifications. Our EPE foam sheet making machine delivers consistent output for mass commercial production, with a full range of model options to match diverse production capacity demands from 80kg/h to 600kg/h.
Core Advantages
Precision Control System for Stable Production
Our foamed polyethylene sheet making machine adopts variable frequency drive for stepless speed regulation, paired with a screw equipped with independent heating zones. This design ensures precise heating and curing, simple operation, and convenient troubleshooting, minimizing production downtime for industrial clients. The dual mold pressure control system, combining digital display and septum pressure gauge, guarantees stable sheet quality and consistent foam rate of 20-48 across long-term continuous production.
High-Efficiency & Low-Consumption Design
The machine head is fitted with a hydraulic automatic screen exchange system, which cuts material waste by around 30% and reduces screen replacement time significantly, boosting overall production efficiency for manufacturing facilities. The circulation water cooling system (compatible with water tower or chiller) achieves rapid and uniform cooling, ensuring stable product forming and reducing energy consumption in the production cycle.
Intelligent Automatic Winding Solution
Equipped with an automatically overturning winder with a presetting meter counter, this EPE foam sheet extruder supports adjustable winding width and automatic length control, realizing fully automatic continuous production and reducing manual operation costs for commercial production clients.
Technical Specifications
Model
Unit
HX-EPE105
HX-EPE120
HX-EPE135
HX-EPE150
HX-EPE180
HX-EPE200
HX-EPE220
Screw Diameter L/D
105/55:1
120/55:1
135/55:1
150/55:1
180/55:1
200/55:1
220/55:1
Foam Rate
20-48
20-48
20-48
20-48
20-48
20-48
20-48
Width Of Product
mm
1000-1800
1000-2000
1000-2000
1000-2000
1000-2000
1000-2000
1000-2000
Thickness Of Product
mm
0.5-6.5
0.8-8
1-10
1-12
2-16
3-18
4-20
Cooling Method
Water Cooling
Capacity
kg/h
80-120
120-200
160-250
180-230
240-300
380-450
450-600
Overall Size
m
23×2.3×2.2
25×2.3×2.2
28×2.3×2.2
30×2.3×2.2
32×2.3×2.2
38×2.8×3.8
40×2.8×3.8
Total Weight(approx)
T
7
9
10
12
15
18
20
The device model can be customized according to the requirements.
Production Process
The production workflow of our Foamed Polyethylene Mattress Sheet Making Machine follows a fully automatic continuous extrusion process: 1. Raw material mixing: LDPE resin is uniformly blended with foaming agent, talcum powder and other functional additives; 2. Extrusion & plasticization: The mixture is fed into the extruder, heated, melted and fully plasticized; 3. Foaming & forming: The molten material is mixed with butane gas and foamed through the die and die lip; 4. Sizing: The foamed sheet is fixed to the target size via a setting ring; 5. Winding: The finished EPE sheet is automatically wound by the roller system for subsequent processing.
Applications
This EPE foam sheet production line is ideal for industrial manufacturing enterprises in multiple sectors: Mattress and furniture production (foam padding for mattresses, sofas and cushions); Packaging industry (shock-absorbing packaging for electronics, furniture, ceramics and fragile goods); Construction industry (thermal insulation, sound insulation and moisture-proof layers); Automotive industry (interior buffer and sound insulation materials); Daily necessities manufacturing (protective pads, insulation mats and disposable foam products).
Customization Services
HEXING provides full-range customization solutions for industrial production clients to meet unique production needs. We can adjust core parameters of the Foamed Polyethylene Mattress Sheet Making Machine, including screw diameter, production capacity, product width and thickness range, overall dimensions, voltage and color. We also offer customized workshop layout design to fit your production site, ensuring seamless integration with your existing production line.
Why Choose HEXING
As a professional polyethylene foam equipment manufacturer with over 20 years of production experience, HEXING delivers reliable, high-performance extrusion solutions for industrial clients worldwide. We provide a 12-month warranty after installation and commissioning, lifetime technical support and free phone consultation. For on-site service, we can dispatch experienced engineers to your facility for installation, commissioning and staff training, with full technical support throughout the equipment lifecycle.
FAQs
What raw materials do I need to prepare for this EPE foam sheet machine?
You need to prepare LDPE resin, talcum powder, GMS, butane foaming agent, along with a standard workshop, water supply system, power line and optional compressed air system. We also provide free workshop layout drawing to help you prepare the production site.
What is the warranty policy for this equipment?
We offer a 12-month warranty after installation and commissioning, with lifetime maintenance support. Phone and remote technical support is free forever, while spare parts are provided at cost price. For on-site engineer service, the buyer covers travel and accommodation expenses.
Can you customize the machine to match our production requirements?
Yes, we can fully customize the machine parameters, including production capacity, product specifications, voltage, brand of core components and overall dimensions, to perfectly fit your commercial production needs.
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Tel : +86-535-8586633 / + 86-150-54535180 Email : helenluan@lk-hexing.com Address : North of yanglan, zhuyouguan town, longkou city, shandong province.
