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Ps Foaming Sheet Recycling Granulator Machine
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This machine is special for polystyrene. It adopts single screw, double stage plasticification, increasing compress ratio. The whole machine consists of crusher, main machine, cooling tank and granulator. It can recyle many foamed products, such as ps, xps, etc.
Our PS Foaming Sheet Recycling Granulator Machine is a professional recycling equipment specially designed for polystyrene foam materials, providing a one-stop solution for foam waste recycling and pelletizing for industrial clients. Adopting a single-screw, double-stage plasticization design with increased compression ratio, this machine is optimized for processing foamed polystyrene materials, efficiently converting waste foam into high-quality reusable plastic pellets. The complete unit consists of a crusher, main extruder, cooling tank, and pelletizer, fully realizing closed-loop recycling of PS and XPS foam waste, helping production enterprises reduce raw material costs, improve resource utilization, and meet global environmental protection compliance requirements.
Core Advantages
Specialized Dual-Stage Plasticization Design
This foamed PS recycling machine is exclusively developed for foamed polystyrene materials, with a double-stage plasticization structure that greatly improves compression ratio and plasticizing effect. It can fully melt and homogenize foamed PS and XPS materials, ensuring the finished pellets have uniform density, stable performance, and can be directly reused in subsequent extrusion and injection molding production.
Integrated One-Stop Operation
The equipment integrates crushing, melting, extrusion, cooling, and pelletizing functions in one unit, realizing one-stop processing from waste foam input to finished pellets output. It eliminates intermediate transfer links, reduces labor costs and floor space, greatly improving recycling efficiency for commercial manufacturers, even for small and medium-sized production workshops.
Stable & Energy-Saving Configuration
With a total installed power of 49.2kW, the standard model delivers a stable capacity of 80-130kg/h, with high recycling efficiency and low energy consumption. The core motor and heating system adopt high-quality components, ensuring long-term continuous operation with low failure rate, easy operation, and simple maintenance for daily production.
Compact Structure & Flexible Layout
The equipment features a compact structure with a small footprint, the standard cooling tank size is only 2m×0.4m×0.28m, which can be flexibly arranged in existing production workshops without large-scale plant transformation. It is suitable for both large-scale recycling enterprises and small in-plant recycling lines of foam product manufacturers.
Technical Specifications
Parameter
Unit
Standard Model HX-180+120/100
Screw Diameter
mm
180+120/100
Main Motor Power
kW
22
Heating Power
kW
25
Production Capacity
kg/h
80-130
Cooling Water Tank Size
m
2×0.4×0.28
Pelletizer Motor Power
kW
2.2
Note: Equipment capacity and configuration can be fully customized according to production requirements.
Production Process
The PS foaming sheet recycling granulator machine adopts a fully continuous closed-loop recycling process: waste PS/XPS foam material feeding → integrated crushing pretreatment → double-stage melting and plasticizing extrusion → water cooling and shaping → high-precision pelletizing → finished pellets collection. The whole process is simple to operate, with no secondary pollution, and the finished pellets can be directly used for new foam product production, realizing 100% recycling of waste foam materials.
Applications
Foam Product Manufacturing Plants
It is the ideal in-plant recycling equipment for PS foam packaging box factories, disposable foam tableware manufacturers, XPS insulation board production lines, and foam profile processing workshops, directly recycling production edge trims and defective products into reusable pellets, reducing raw material waste.
Plastic Recycling & Regeneration Enterprises
For professional plastic recycling enterprises, this XPS foam recycling granulator can process various waste PS foam products from the market, including waste packaging foam, construction insulation boards, disposable foam containers, and more, converting low-value waste into high-value recycled plastic pellets.
Industrial Plastic Processing Factories
It is also widely used in general plastic processing plants, packaging material production enterprises, and household appliance manufacturing factories, to recycle their own PS foam packaging waste, realizing internal circular production and reducing production costs.
Customization Services
We provide targeted customization solutions for industrial partners according to their actual production needs. We can adjust the equipment configuration, including production capacity upgrade, motor and electrical component brands, voltage specifications, cooling system type, and supporting auxiliary equipment, to adapt to different waste material types, plant space, and production scale. We also provide professional process guidance to help you optimize the recycling effect.
Why Choose HEXING
With over 20 years of professional plastic machinery R&D and production experience, HEXING is a leading manufacturer with independent import and export rights, serving global industrial clients with professional foam recycling solutions. Our technical team has in-depth research on foam material recycling characteristics, with strict quality control for each equipment, ensuring stable performance and long service life. We provide full-cycle technical support, including pre-sales process design, installation and commissioning guidance, operator training, and lifetime after-sales maintenance support, helping you achieve efficient waste recycling and value-added production.
FAQs
What materials can this PS foaming sheet recycling granulator machine process?
This equipment is specially designed for foamed polystyrene materials, including PS foam, XPS extruded polystyrene foam, EPS foam, and other foamed polystyrene products, such as waste foam packaging, insulation boards, disposable foam tableware, and foam profiles.
What is the production capacity of the standard equipment?
The standard model has a stable production capacity of 80-130kg/h. We can also customize models with larger or smaller capacity according to your actual production needs.
Is the equipment easy to operate for our workers?
Yes. The equipment adopts an integrated design with a simple control system, and we provide detailed operation manuals and professional operation training. Workers can master the operation and daily maintenance skills quickly without professional technical background.
Can you customize the equipment according to our factory's voltage and plant space?
Absolutely. We can fully customize the equipment's voltage, overall size, and configuration according to your local power standard and plant layout, to ensure it perfectly fits your production site.
What after-sales support do you provide?
We provide lifetime technical support for all our equipment, including free online and phone guidance, and we can supply original spare parts for a long time. We also offer on-site installation, commissioning, and training services according to your requirements.
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Tel : +86-535-8586633 / + 86-150-54535180 Email : helenluan@lk-hexing.com Address : North of yanglan, zhuyouguan town, longkou city, shandong province.
